How To Manufacturing Sugar From Sugarcane In Sugar Mill With All Process 2021

Sugar comes in three varieties, One is M-Sugar, the Second is S-Sugar, and the third one is L-Sugar and all sugar mills separate them as per the grading. and maximum eat M type sugar and it is in demand in the markets. The complete PROCESS OF MAKING SUGAR FROM SUGARCANE takes around 3-4 hours (to crush sugar, make sugar and package it) :
1. crushing sugarcane and extract as much juice as possible
2. after that, steam it to make sugar syrup
3. after making sugar syrup, make mastic
4. then with the help of machines, convert these crystals into sugar granules
5. then packing them as per the grading

This plant has a capacity of 9,000 TCD (tons of cane per day) and daily crush about 8000 tonnes. need 9 megawatts power two turbines to run this type of plant. one quintal sugarcane yeild around 11-13kilos of sugar. and aport from sugar, sugar mills also can produce many other things like:
- Most of the sugar mills have started generating power.
- Sugar syrup and molasses are used to make ethanol and spirit.
- Sugarcane residue is used in making fuel and paper.
- The fresh mud is used in two different ways:
1. Organic compost or Pesticides.
2. Another one is Coal fuel for brick kilns.

Required machinery:
1.Weight cane machine
2. cane carriers
3. cane kicker
4. cane leveler
5. Fibrizor
6. Milling:
- Juice Heater, Juice Sulphiter, Treated Juice Heater, Clarifier, Evaporation
7. Turbine
8. Boiler
9. Pan supply tank
10. Centrifugal machine

* Topic covered :
1.How many types of sugar?
2. What are the types of sugar that people usually eat?
3. How to Manufacturing Sugar from Sugarcane?
4. What is the Process of make Sugar?
5. What are the machinery required for making sugar?
6. How much time is required to making sugar from sugarcane?



Chapters
0:00 Sugarcane crushing process
1:55 Juice extracting process
2:53 Bagasse store management
4:07 Power generating turbines
4:28 Juice heating process
5:00 Mud removing process
5:26 Juice syrup stage
5:47 Crystallizing process
6:55 Molasses separation process
7:54 Crystal sugar carrier
8:52 Moisture removing process
9:46 Sugar bagging process
10:46 Sugar godown management



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